1. المقدمة
This manual provides essential instructions for the safe and efficient operation, setup, and maintenance of your KATOOL KT-T850 Tire Changer Machine and KATOOL KT-B760 Wheel Balancer. Please read this manual thoroughly before operating the equipment to ensure proper usage and to prevent injury or damage.
الشكل 1.1: The KATOOL KT-T850 Tire Changer and KT-B760 Wheel Balancer machines.
2. معلومات السلامة
Always adhere to the following safety guidelines when operating the KATOOL KT-T850 Tire Changer and KT-B760 Wheel Balancer:
- Read and understand all instructions and warnings in this manual before use.
- ارتدِ معدات الحماية الشخصية المناسبة، بما في ذلك نظارات السلامة والقفازات وحماية السمع.
- Ensure the equipment is placed on a level, stable surface and properly secured.
- أبقِ يديك وقدميك وملابسك بعيدة عن الأجزاء المتحركة.
- افصل الطاقة قبل إجراء أي صيانة أو تعديلات.
- لا تقم بتشغيل الجهاز إذا كان أي جزء تالفًا أو مفقودًا.
- Ensure adequate ventilation when working with tires, especially during bead seating.
- يجب ألا يقوم بتشغيل هذه المعدات إلا الأفراد المدربون.
3. انتهى المنتجview
3.1 KATOOL KT-T850 Tire Changer
The KATOOL KT-T850 is a professional-grade tire changer designed for efficient tire mounting and demounting. It features a robust construction and user-friendly design.
الشكل 3.1: The KATOOL KT-T850 Tire Changer.
- Clampنطاق جي: خارج clamp: 14-26 inches; Inside clamp: 16-28 بوصة.
- تصميم قابل للإمالة للخلف: Provides convenience for larger tires and easier access.
- Mounting Head: Constructed from stainless steel with solution treatment and interface polishing, includes a plastic cover for rim protection.
- Bead Blaster: Integrated bead blast seater with a post tank for efficient bead seating.
- Bead Breaker: Features a 186mm stainless steel bead breaker cylinder.
- Assist Arm: Improved assist arm and fixture for enhanced operation.
- مجرفة: Larger universal shovel for various tire types.
- حجم القرص: Bigger 28-inch disk.
الشكل 3.2: Key features of the KATOOL KT-T850 Tire Changer, including the assist arm, pedals, and mounting head.
3.2 KATOOL KT-B760 Wheel Balancer
The KATOOL KT-B760 is an automatic measurement wheel balancer designed for precise wheel balancing, ensuring smooth vehicle operation.
الشكل 3.3: The KATOOL KT-B760 Wheel Balancer.
- القياس التلقائي: Features an automatic measurement ruler for inputting A and D values.
- بناء: Body constructed from 3mm thick steel for high strength and minimal vibration.
- المحرك: Top-level motor with pure copper winding for power, fast heat dissipation, and extended lifespan.
- رمح: Longer shaft accommodates wider wheels.
4. الإعداد
Proper setup is crucial for the safe and effective operation of your KATOOL equipment. It is recommended that setup be performed by qualified personnel.
4.1 فك العبوة والتفتيش
- Carefully unpack all components from the shipping crates.
- Inspect both the KT-T850 Tire Changer and KT-B760 Wheel Balancer for any signs of shipping damage. Report any damage to the carrier immediately.
- Verify that all parts listed in the packing list are present. The package includes the tire changer machine and the wheel balancer machine.
4.2 التنسيب
- Choose a level, solid concrete floor capable of supporting the weight of the machines and the tires/wheels being serviced.
- Ensure sufficient clearance around both machines for safe operation and maintenance.
- Position the machines away from flammable materials and sources of moisture.
4.3 Electrical and Air Connections
- Connect the power cords of both machines to appropriate grounded electrical outlets as specified in the electrical requirements section (refer to specifications).
- For the KT-T850 Tire Changer, connect a compressed air supply line to the designated inlet. Ensure the air supply meets the required pressure and flow rates.
4.4 الفحوصات الأولية
- Before first use, check all fasteners for tightness.
- Lubricate moving parts as indicated in the maintenance section.
- Perform a functional test of all controls and movements without a tire or wheel.
5. تعليمات التشغيل
5.1 KATOOL KT-T850 Tire Changer Operation
Follow these steps for safe and effective tire changing:
- تحضير العجلة: Remove any old balance weights and valve stem. Deflate the tire completely.
- ضع عجلة القيادة في مكانها: Place the wheel on the turntable.
- Clamp the Wheel: Use the foot pedal to activate the clamps. Ensure the wheel is securely clamped. The machine supports outside clamping from 14-26 inches and inside clamping from 16-28 inches.
- Break the Bead: Position the bead breaker shovel against the tire sidewall, close to the rim. Use the foot pedal to activate the bead breaker cylinder, pushing the bead away from the rim. Repeat for both sides of the tire.
- Demount the Tire:
- Lubricate the tire beads and rim edges.
- Swing the mounting arm into position. The tilt-back design allows for easy adjustment.
- Engage the mounting head under the top bead.
- Rotate the turntable using the foot pedal to demount the top bead.
- Repeat for the bottom bead.
- Mount the Tire:
- Lubricate the new tire beads and rim edges.
- Position the bottom bead over the mounting head.
- Rotate the turntable to mount the bottom bead.
- Position the top bead over the mounting head. Use the assist arm for stiff sidewalls or low-profile الإطارات.
- Rotate the turntable to mount the top bead.
- Bead Seating: Use the integrated bead blast seater to quickly inflate the tire and seat the beads. Ensure the tire is properly seated before full inflation.
- تضخيم الاطارات: قم بنفخ الإطار إلى الضغط الموصى به من قبل الشركة المصنعة.
الشكل 5.1: Adjusting the angle and operating pedals on the KT-T850 Tire Changer.
الشكل 5.2: قابل للتعديل clamps of the KT-T850 Tire Changer, suitable for various tire types.
5.2 KATOOL KT-B760 Wheel Balancer Operation
Follow these steps for accurate wheel balancing:
- Mount the Wheel: Securely mount the wheel onto the balancer's shaft using the appropriate cone and quick-release nut.
- بيانات الإدخال: Use the automatic measurement ruler to input the wheel's A (distance), D (diameter), and W (width) values. The machine will automatically detect and input A and D values.
- بدء القياس: Close the wheel guard (if applicable) or press the START button to initiate the spin cycle.
- قراءة النتائج: The display will show the required weight amounts and their precise locations on both the inner and outer sides of the rim.
- Apply Weights: Attach the correct balance weights to the indicated positions on the rim.
- Re-spin (Check Balance): Spin the wheel again to verify the balance. If the display shows zero or minimal imbalance, the wheel is balanced.
- إزالة العجلة: Once balanced, remove the wheel from the balancer.
6. الصيانة
Regular maintenance ensures the longevity and optimal performance of your KATOOL equipment.
- يوميًا: Clean both machines of tire debris, dust, and grease. Inspect air lines and electrical cords for damage.
- أسبوعي: Lubricate all pivot points and moving parts on the tire changer (e.g., clamping jaws, bead breaker pivot, mounting arm) with appropriate grease. Check air pressure and filter/lubricator levels.
- شهريا: Inspect all bolts and fasteners for tightness. Check for wear on plastic rim protectors and replace if necessary. Calibrate the wheel balancer if accuracy issues are observed (refer to specific balancer calibration instructions, usually found in a separate technical manual).
- سنويا: Have a qualified technician inspect and service both machines.
مهم: Always disconnect power and air supply before performing any maintenance.
7. استكشاف الأخطاء وإصلاحها
This section addresses common issues you might encounter. For problems not listed here, contact KATOOL support.
| مشكلة | السبب المحتمل | حل |
|---|---|---|
| KT-T850: الجهاز لا يعمل. | لا يوجد مصدر للطاقة؛ قاطع الدائرة معطل؛ مفتاح معيب. | Check power cord connection; reset circuit breaker; contact service. |
| KT-T850: Clamps not holding wheel securely. | Low air pressure; worn clamping jaws; debris in jaws. | Check air supply; clean jaws; replace worn jaws. |
| KT-T850: Bead breaker not effective. | Low air pressure; improper positioning; worn cylinder seals. | Check air supply; reposition tire/shovel; contact service for seal replacement. |
| KT-B760: Inaccurate balance readings. | Improper wheel mounting; incorrect data input; machine out of calibration. | Re-mount wheel correctly; verify data input; perform calibration. |
| KT-B760: Machine does not spin. | No power; safety guard open; motor issue. | Check power; ensure guard is closed; contact service. |
8. المواصفات
Key specifications for the KATOOL KT-T850 Tire Changer and KT-B760 Wheel Balancer:
| ميزة | مواصفة |
|---|---|
| الشركة المصنعة | كاتول |
| أرقام الطراز | KT-T850 (Tire Changer), KT-B760 (Wheel Balancer) |
| Tire Changer Outside Clamp | 14 - 26 بوصة |
| Tire Changer Inside Clamp | 16 - 28 بوصة |
| Tire Changer Disk Size | 28 بوصة |
| Tire Changer Bead Breaker Cylinder | 186 ملم من الفولاذ المقاوم للصدأ |
| Wheel Balancer Measurement | Automatic A and D values input |
| Wheel Balancer Body Material | 3mm thickness steel |
| Wheel Balancer Motor | Pure copper winding |
| متطلبات الطاقة | راجع ملصق المنتج لمعرفة الحجم المحددtagه و ampإيراج. |
| Air Supply (Tire Changer) | Refer to product label for specific pressure requirements. |
9. الضمان والدعم
For specific warranty information regarding your KATOOL KT-T850 Tire Changer and KT-B760 Wheel Balancer, please refer to the documentation included with your purchase or contact the seller directly. KATOOL products are manufactured by Rainier Engineering, Ltd.
For technical support, parts, or service inquiries, please contact your authorized KATOOL dealer or Rainier Engineering, Ltd. customer service. Contact information can typically be found on the product packaging or the official KATOOL webموقع.
بائع: Rainier Engineering, LTD
