1. المقدمة
This manual provides essential information for the safe and efficient operation, setup, and maintenance of your Telwin BIMAX 162 TURBO 230V continuous wire welding machine. This machine is designed for FLUX (no gas) and MIG-MAG (gas) welding, and is also equipped for spot welding. Please read this manual thoroughly before using the equipment.
2. تعليمات السلامة
WARNING: Welding operations can be dangerous. Always follow safety precautions to prevent injury or damage.
- صدمة كهربائية: Always ensure the machine is properly grounded. Do not touch live electrical parts. Wear dry welding gloves.
- الأبخرة والغازات: ينتج عن اللحام أبخرة وغازات قد تشكل خطراً على الصحة. لذا، يُنصح بالعمل في منطقة جيدة التهوية أو استخدام جهاز شفط الأبخرة.
- أشعة القوس: Arc rays can burn eyes and skin. Always wear a welding helmet with appropriate filter lenses and protective clothing.
- الحريق والانفجار: Welding sparks and hot metal can cause fires. Keep flammable materials away from the welding area.
- الحروق: قد تتسبب المعادن الساخنة والمعدات في حروق شديدة. ارتدِ قفازات وملابس واقية.
- أجزاء متحركة: أبقِ يديك وجسمك بعيداً عن الأجزاء المتحركة مثل بكرات تغذية الأسلاك.
Always disconnect the power supply before performing any maintenance or adjustments.
3. انتهى المنتجview
The Telwin BIMAX 162 TURBO is a versatile continuous wire welding machine designed for various welding tasks. Key features include:
- Multi-process Capability: Supports FLUX (no gas) and MIG-MAG (with gas) welding.
- Spot Welding Function: Equipped for spot welding with electronic time regulation.
- مروحة مدمجة: يضمن التبريد الفعال أثناء التشغيل.
- Thermostatic Protection: Automatically shuts down the machine to prevent overheating.
- قابلية النقل: Mounted on wheels for easy movement within the workspace.
- مُكَمِّلات: Supplied with FLUX welding accessories.
Image 1: Telwin BIMAX 162 TURBO 230V Welding Machine. This image shows the overall design of the welding machine, highlighting its compact structure and integrated wheels for mobility.
4. الإعداد
- التفريغ والتفتيش: Carefully remove the welding machine from its packaging. Inspect for any signs of damage during transit. Report any damage to your supplier immediately.
- الموقع: Position the machine on a stable, level surface, ensuring adequate ventilation around the unit. The machine is equipped with wheels for easy relocation.
- توصيل الطاقة: Connect the machine to a 230 V, 50/60 Hz single-phase power supply. Ensure the power outlet is properly grounded and capable of handling the machine's maximum power draw (up to 3.7 kW).
- تركيب بكرة الأسلاك: Open the wire compartment and install the appropriate welding wire spool (0.1 to 1.2 mm diameter). Thread the wire through the feed mechanism according to the instructions provided on the machine or in a separate wire installation guide.
- Connecting Welding Accessories:
- الأرض Clamp: قم بتوصيل السلك الأرضيamp cable to the appropriate terminal on the machine and securely attach the clamp إلى قطعة العمل، مما يضمن اتصالاً كهربائياً جيداً.
- شعلة اللحام: Connect the welding torch cable to the designated connector on the machine. Ensure all connections are tight.
- Gas Cylinder (for MIG-MAG): If performing MIG-MAG welding, connect the gas regulator to the appropriate shielding gas cylinder and then connect the gas hose from the regulator to the machine's gas inlet.
5. تعليمات التشغيل
قبل التشغيل، تأكد من فهم جميع احتياطات السلامة واتباعها.
5.1. التشغيل والإعدادات الأولية
- قم بتشغيل مفتاح الطاقة الرئيسي في الجهاز.
- Select the desired welding process (FLUX or MIG-MAG) using the control panel.
- Adjust the welding current (amperage) and wire feed speed according to the material thickness and wire type. The regulation range is 30 to 145 Ampايريس.
5.2. FLUX Welding (No Gas)
- Ensure the machine is set to FLUX mode.
- No external shielding gas is required as the flux-cored wire produces its own shielding.
- Proceed with welding, maintaining proper arc length and travel speed.
5.3. MIG-MAG Welding (With Gas)
- Ensure the machine is set to MIG-MAG mode.
- Open the valve on the shielding gas cylinder and set the flow rate on the regulator to the recommended level for your application.
- Proceed with welding, ensuring consistent gas flow for proper shielding.
5.4. Spot Welding
- Select the spot welding function on the control panel.
- Adjust the electronic regulation for the spot welding time as required for the material thickness.
- Position the torch and activate the trigger for a controlled spot weld.
6. الصيانة
Regular maintenance ensures the longevity and optimal performance of your welding machine. Always disconnect the power supply before performing any maintenance.
- يوميًا: Check the welding torch nozzle and contact tip for wear. Clean any spatter. Ensure the ground clamp connection is clean and secure.
- اسبوعي/شهري: Clean the wire feed rollers and guide tubes. Inspect all cables for damage. Check the cooling fan for obstructions.
- تخزين: When not in use, store the machine in a clean, dry environment, protected from dust and moisture.
7. استكشاف الأخطاء وإصلاحها
راجع هذا القسم للتعرف على المشكلات الشائعة وحلولها المحتملة.
| مشكلة | السبب المحتمل | حل |
|---|---|---|
| الجهاز لا يعمل. | No power supply; tripped circuit breaker; faulty power cable. | Check power connection and circuit breaker. Inspect power cable for damage. |
| لا يوجد قوس أو قوس ضعيف. | ضعف التوصيل الأرضي؛ إعدادات غير صحيحة؛ طرف التلامس مهترئ؛ مشكلة في تغذية السلك. | Ensure good ground contact. Adjust amperage/wire speed. Replace contact tip. Check wire feed mechanism. |
| ترتفع درجة حرارة الجهاز ويتوقف عن العمل. | Exceeded duty cycle; blocked ventilation; fan malfunction. | Allow machine to cool down. Ensure clear ventilation. Check fan operation. |
| Poor weld quality (porosity, spatter). | Incorrect gas flow (MIG-MAG); contaminated workpiece; incorrect settings; worn consumables. | Check gas flow and connections. Clean workpiece. Adjust settings. Replace nozzle/tip. |
If problems persist, contact Telwin customer support or a qualified service technician.
8. المواصفات
| ميزة | قيمة |
|---|---|
| نموذج | BIMAX 162 TURBO 230V |
| رقم القطعة | 821012 |
| Product Code (from image) | 07170110 |
| Network Voltage | 230 V - 50/60 Hz (Single-phase) |
| الحد الأقصى للطاقة | 1.4 / 3.7 Kw |
| حجم الصوت بدون تحميلtage | 31 فولت |
| نطاق التنظيم | 30 / 145 Ampايريس |
| Electrode/Wire Diameter | 0.1 إلى 1.2 ملم |
| أبعاد المنتج (الطول × العرض × الارتفاع) | 650 x 330 x 490 mm (from OCR image) |
| وزن العنصر | 26 KG (from OCR image) / 25 Kilograms (from Amazon data) |
| Thermostatic Protection | نعم |
| أنواع اللحام | FLUX (no gas), MIG-MAG (gas), Spot Welding |
| نوع العرض | رقمي |
ملاحظة: المواصفات قابلة للتغيير دون إشعار مسبق. يُرجى الرجوع إلى ملصق المنتج للحصول على أدق المعلومات.
9. الضمان والدعم
For warranty information, technical support, or service, please contact your authorized Telwin dealer or visit the official Telwin webالموقع. احتفظ بإيصال الشراء الخاص بك كإثبات للشراء في حالة مطالبات الضمان.
Telwin Official Webموقع: www.telwin.com