Heltec HT-SW01H+2040M25 Capacitor Storage Battery Spot Welding Machine User Manual

1. المقدمة

This manual provides essential information for the safe and efficient operation, setup, and maintenance of your Heltec HT-SW01H+2040M25 Capacitor Storage Battery Spot Welding Machine. Please read this manual thoroughly before using the device to ensure proper function and to prevent damage or injury.

Figure 1: Heltec HT-SW01H+2040M25 Spot Welding Machine

2. معلومات السلامة

WARNING: Improper use of this spot welding machine can result in serious injury or damage to the equipment. Always follow safety guidelines.

• Always wear appropriate personal protective equipment (PPE), including safety glasses and gloves, when operating the machine.
• التأكد من أن منطقة العمل جيدة التهوية وخالية من المواد القابلة للاشتعال.
• Do not operate the machine in wet conditions or with wet hands.
• أبقِ الأطفال والأفراد غير المصرح لهم بعيداً عن منطقة التشغيل.
• افصل الطاقة قبل إجراء أي صيانة أو تعديلات.
• The machine operates on a low voltage supply system with CE certification, designed for high safety. It is not prone to overheating, flammability, or explosion under normal operating conditions.

3. محتويات العبوة

تأكد من وجود جميع العناصر في العبوة:

• Heltec HT-SW01H+2040M25 Spot Welding Machine Unit
• Welding Pens (integrated or external, depending on configuration)
• محول الطاقة
• مفاتيح سداسية (للتعديلات)
• Spare Welding Pins
• دليل المستخدم (هذا المستند)
• Other accessories as shown in product images.

الشكل 2: محتويات العبوة النموذجية

4. مواصفات المنتج

• الحماية من الحرارة: Designed for low heat generation, preventing overheating during operation.
• Comfortable Welding Pen: The welding pen remains cool, preventing hand burns during extended use.
• Stable Welding Current: Provides up to 3500A pulse current with stable output, minimizing battery damage. The actual pulse current is displayed on the LED screen.
• High-Quality Welding Spots: Produces fine, uniform, and strong welding spots without blackening, achieving industrial-grade stored energy welding quality.
• سلامة الماكينة: يتميز بمستوى صوت منخفضtage supply system with CE certification, ensuring high safety by preventing heat generation, flammability, and explosions.
• Reliability and Longevity: Incorporates a highly reliable internal industrial super energy storage capacitor and laser welding busbar technology for long service life and consistent welding quality.

الشكل 3: انتهىview of key product features

5. المواصفات

Figure 4: Detailed product parameters and dimensions

6. الإعداد

1. أفرغ: أزل جميع المكونات من العبوة بعناية. افحصها بحثًا عن أي ضرر ناتج عن الشحن.
2. الموقع: Place the welding machine on a stable, level, and non-flammable surface in a well-ventilated area.
3. توصيل أقلام اللحام: Insert the welding pens securely into the designated output ports on the front of the machine. Ensure a firm connection.
4. توصيل الطاقة: Plug the power adapter into the machine's power input port, then connect the adapter to a suitable 100V AC power outlet.
5. الفحص الأولي: Before powering on, ensure all connections are secure and there are no loose wires or foreign objects near the welding tips.

Figure 5: Welding pens connected to the machine

Figure 6: External welding pen and power adapter setup

7. تعليمات التشغيل

1. تشغيل الطاقة: Press the PWR/SET button to turn on the machine. The LED display will illuminate.
2. حدد وضع اللحام: The machine supports different welding modes. For Aluminum to Nickel welding, press the AL/NI button (if available, indicated by a red light) to activate this dedicated mode. For Nickel to Nickel spot welding, ensure the AL/NI button is not pressed.
3. ضبط الإعدادات: Use the UP and DOWN buttons to adjust welding parameters such as pulse time and preloading delay time. The display shows the current settings and actual pulse current.
4. تحضير قطعة العمل: Ensure the surfaces to be welded are clean and free of oxidation or contaminants.
5. Perform Welding: Position the welding tips firmly against the workpiece. The machine will automatically discharge the capacitor to perform the weld. Observe the welding spot quality.
6. Verify Weld Quality: A good weld should be fine, uniform, and strong. The machine is capable of welding up to 0.5mm nickel and 0.2mm aluminum.

Figure 7: Welding mode selection (Aluminum to Nickel vs. Nickel to Nickel)

الشكل 8: مثالample of 0.2mm pure nickel welding and tensile strength test

7.1. مقاطع فيديو رسمية للمنتج

8. الصيانة

• تنظيف: Regularly clean the welding tips and the machine's exterior with a dry, soft cloth. Ensure no metal dust or debris accumulates around the welding area.
• استبدال النصيحة: Replace welding tips when they become worn or pitted to ensure consistent weld quality. Use the provided hex wrenches for replacement.
• تخزين: Store the machine in a dry, cool place, away from direct sunlight and moisture, when not in use.
• تقتيش: قم بفحص الكابلات والوصلات بشكل دوري بحثاً عن أي علامات تآكل أو تلف.

9. استكشاف الأخطاء وإصلاحها

10. الضمان والدعم

For warranty information, please refer to the documentation provided with your purchase or contact Heltec BMS directly. The product is designed for high reliability and long service life, utilizing industrial-grade components.

If you encounter any issues not covered in this manual or require technical assistance, please contact Heltec BMS customer support through their official webالموقع أو بائع التجزئة الذي تم شراء المنتج منه.

الشركة المصنعة: heltec bms

رقم الموديل: HT-SW01H+2040M25