Insize 9501-1200

Insize Coating Thickness Gauge 9501-1200

دليل المستخدم

1. انتهى المنتجview

The Insize Coating Thickness Gauge 9501-1200 is a precision instrument designed for non-destructive measurement of coating thickness. It is capable of measuring both non-magnetic coatings on magnetic substrates (ferrous, Fe) and non-conductive coatings on non-magnetic substrates (non-ferrous, NFe). This gauge is widely used in manufacturing, quality control, and inspection processes to ensure proper coating application.

Insize Coating Thickness Gauge 9501-1200

Figure 1: Insize Coating Thickness Gauge 9501-1200. The image shows the compact, handheld device with a digital display, control buttons, and a connected measurement probe.

2. معلومات السلامة

  • Always handle the gauge and probes with care to prevent damage.
  • لا تعرض الجهاز لدرجات حرارة شديدة أو رطوبة عالية أو بيئات أكالة.
  • تجنب إسقاط الجهاز أو تعريضه لصدمات قوية.
  • Keep the device away from strong magnetic fields, which can affect measurement accuracy.
  • Ensure batteries are inserted correctly and dispose of used batteries responsibly.
  • لا تحاول تفكيك أو إصلاح الجهاز بنفسك. استشر فني صيانة مؤهلًا.

3. Product Components and Standard Delivery

The Insize Coating Thickness Gauge 9501-1200 comes with the following standard components:

  • Main unit (1 pc)
  • Magnetic induction probe (Fe) (1 pc)
  • Eddy current probe (NFe) (1 pc)
  • Zero calibration block for Fe (1 pc)
  • Calibration foils (50μm, 100μm, 250μm, 500μm, 1000μm) (1 set)
  • 1.5V AA battery (2 pcs)
  • USB cable and software (1 set)

Optional accessories are also available for specialized applications, such as different types of probes for specific measurement needs.

Insize Coating Thickness Gauge 9501-1200 Components and Specifications

Figure 2: Diagram showing the main unit, various probes (magnetic induction and eddy current), zero calibration block, and calibration foils. This image also details the standard delivery items and optional accessories.

4. الإعداد

4.1 تركيب البطارية

  1. حدد مكان حجرة البطارية في الجزء الخلفي من المقياس.
  2. افتح غطاء البطارية.
  3. أدخل بطاريتين AA بجهد 1.5 فولت، مع التأكد من صحة القطبية (+/-).
  4. أغلق غطاء البطارية بشكل محكم.

4.2 اتصال مسبار

Connect the desired measurement probe (Fe or NFe) to the probe port on the top of the main unit. Ensure the connector is firmly seated.

4.3 تشغيل/إيقاف التشغيل

اضغط على قوة button (red button) to turn the gauge on. Press and hold the قوة زر مرة أخرى لإيقاف تشغيله.

4.4 Initial Calibration (Zero Calibration)

Before first use or after changing probes, perform a zero calibration:

  1. تأكد من نظافة المسبار.
  2. Place the probe firmly and flatly on the corresponding zero calibration block (e.g., Fe probe on Fe zero block).
  3. اضغط على صفر يجب أن تعرض الشاشة "0.0" أو قيمة قريبة جدًا من الصفر.
  4. Repeat for the NFe probe and its respective zero block if applicable.

4.5 Calibration with Foils

For accurate measurements, especially when measuring different materials or ranges, calibrate using the provided calibration foils:

  1. Place a calibration foil (e.g., 100μm) on the zero calibration block.
  2. Place the probe firmly on the foil.
  3. Adjust the reading to match the foil's thickness using the up/down arrow buttons.
  4. Repeat with other foils as needed to cover the expected measurement range.

5. تعليمات التشغيل

5.1 القياس الأساسي

  1. Ensure the gauge is powered on and calibrated.
  2. Select the appropriate probe (Fe for magnetic substrates, NFe for non-magnetic substrates). The gauge typically auto-detects the substrate type.
  3. Place the probe gently and perpendicularly onto the coated surface to be measured.
  4. The measurement reading will appear on the display. Hold the probe steady until the reading stabilizes.
  5. Lift the probe from the surface to take another measurement.

5.2 أوضاع القياس

The gauge supports different measurement modes:

  • وضع القياس الفردي: Takes one reading each time the probe is applied.
  • وضع القياس المستمر: Allows for continuous readings as the probe is moved across the surface. This is useful for scanning larger areas. Refer to the specific button on your device (often indicated by an icon) to switch between modes.

5.3 تخزين البيانات واسترجاعها

The gauge has internal memory to store measurement data. Use the designated buttons (e.g., ميم or similar icon) to save readings and recall them later. Consult the on-screen icons for navigation.

5.4 Tolerance Setting

The gauge allows setting upper and lower tolerance limits. If a measurement falls outside these limits, the gauge may provide an audible or visual alert. Use the تول button to access and adjust tolerance settings.

5.5 الإضاءة الخلفية

اضغط على ضوء button (often with a lightbulb icon) to turn the display backlight on or off for improved visibility in low-light conditions.

6. الصيانة

6.1 التنظيف

  • امسح الوحدة الرئيسية بقطعة قماش ناعمة وجافة. لا تستخدم منظفات أو مذيبات كاشطة.
  • Keep the probe tip clean and free of debris. Use a soft cloth or cotton swab. Do not scratch the probe surface.

6.2 استبدال البطارية

When the low battery indicator appears on the display, replace the batteries promptly to ensure accurate readings and prevent data loss. Refer to section 4.1 for battery installation instructions.

6.3 التخزين

Store the gauge and its accessories in the provided carrying case in a dry, dust-free environment, away from direct sunlight and extreme temperatures.

6.4 تردد المعايرة

Regular calibration is crucial for maintaining accuracy. It is recommended to perform zero calibration before each use or when changing measurement conditions. Full calibration with foils should be done periodically, or if you suspect inaccurate readings.

7. استكشاف الأخطاء وإصلاحها

مشكلةالسبب المحتملحل
لا يعمل جهاز القياس.البطاريات الميتة أو المثبتة بشكل غير صحيح.استبدال البطاريات أو التحقق من القطبية.
قراءات غير دقيقة.Probe tip dirty; improper calibration; incorrect substrate type selected; strong magnetic interference.Clean probe tip; perform zero and foil calibration; ensure correct probe/mode for substrate; move away from magnetic sources.
تظهر الشاشة "Err" أو "OL".Measurement out of range; probe not properly seated; sensor error.Ensure measurement is within specified range; re-seat probe; re-calibrate. If error persists, contact support.
No response from buttons.الجهاز متجمد؛ البطارية منخفضة.Turn off and on again; replace batteries.

8. المواصفات

المعلمةFe (Magnetic)NFe (Non-Magnetic)
مدى القياس0-1250μm0-1250μm
دقة±(3% + 1μm)
دقة0.1μm (range < 100μm), 1μm (range ≥ 100μm)
وضع القياسContinuous and single
الحد الأدنى لسمك الركيزة0.5 ملم0.3 ملم
منطقة القياس الدنياقطر 7 ممقطر 5 مم
Minimum Curvature Radius of Convex Workpiece1.5 ملم3 ملم
ذاكرة500 قراءة
مزود الطاقةبطاريتان AA بقوة 2 فولت
البعد128×60×32 مم
وزن340 جرام

Note: Specifications are subject to change without notice. Refer to the product packaging or manufacturer's webموقع للحصول على أحدث المعلومات.

9. الضمان والدعم

Warranty information for the Insize Coating Thickness Gauge 9501-1200 is typically provided with your purchase documentation or can be found on the official Insize webيرجى الاحتفاظ بإثبات الشراء الخاص بك للمطالبة بالضمان.

For technical support, service, or inquiries regarding optional accessories, please contact your local Insize distributor or visit the official Insize webموقع لمعلومات الاتصال.

Manufacturer: INSIZE

Date First Available: 4 September 2019

© 2024 Insize. All rights reserved. This manual is for informational purposes only.

Ask a question about this manual

Ask about setup, troubleshooting, compatibility, parts, safety, or missing instructions. Manuals+ will review the question and use this page’s manual context to help answer it.